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    What is the 89116-0003 Connector and Its Specs

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    danny@gns-ic.com
    ·August 26, 2025
    ·6 min read
    What is the 89116-0003 Connector and Its Specs
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    The 89116-0003 connector plays a crucial role in various electronic applications. This connector facilitates reliable connections in numerous devices, ensuring efficient performance. Understanding the specifications of the 89116-0003 helps engineers and technicians select the right components for their projects. Knowledge of these details can significantly impact the effectiveness and longevity of electronic systems.

    Key Takeaways

    • The 89116-0003 connector has 16 positions with a 2.54 mm pitch, matching common industry standards for reliable connections.

    • It uses durable phosphor bronze contacts with gold plating to ensure strong electrical performance and resist corrosion.

    • The connector supports 1A current and works with 26-28 AWG ribbon cables, making it ideal for low-power electronic devices.

    • Its IDC termination allows quick wire connections without stripping insulation, speeding up installation and reducing errors.

    • This connector is widely used in industrial automation, consumer electronics, and automotive systems due to its durability and versatility.

    89116-0003 Specifications

    89116-0003 Specifications
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    Dimensions

    The dimensions of the 89116-0003 connector align closely with industry standards for similar connectors. Below is a comparison of its dimensions with typical industry standards:

    Dimension

    3M 89116-0003 Value

    Typical Industry Standard for Similar Connectors

    Pitch

    2.54 mm (0.100")

    2.54 mm (0.100")

    Number of Rows

    2

    2

    Row Spacing

    2.54 mm (0.100")

    2.54 mm (0.100")

    Product Length

    24.9 mm

    Comparable for 16-position IDC connectors

    Product Depth

    6.1 mm

    Comparable

    Product Height

    16.3 mm

    Comparable

    This data shows that the 89116-0003 connector's dimensions conform to common standards for 16-position IDC connectors, confirming its compatibility and standard sizing in the industry.

    Materials

    The materials used in the construction of the 89116-0003 connector contribute significantly to its performance and durability. Key materials include:

    • Contact material: Phosphor bronze

    • Contact plating: Gold

    • Contact plating thickness: 30μin (0.76μm)

    • Housing color: Gray

    • Cable termination type: IDC (Insulation Displacement Contact)

    • Wire type: Ribbon cable

    Phosphor bronze provides high durability and mechanical strength, ensuring long-lasting performance. The gold plating enhances electrical conductivity and offers corrosion resistance. This combination effectively balances durability and conductivity, making the connector reliable for stable electrical connections, especially with a current rating of 1A and compatibility with 26-28 AWG ribbon cables.

    Electrical Ratings

    The 89116-0003 connector is designed to handle specific electrical ratings that ensure its effectiveness in various applications. It supports a current rating of 1A, making it suitable for low-power electronic devices. The connector's design allows it to maintain stable connections under normal operating conditions, which is essential for reliable performance in electronic systems.

    Pin Configurations

    The pin configuration of the 89116-0003 connector is straightforward, featuring a two-row layout. This configuration allows for efficient space utilization and easy integration into circuit boards. The connector employs an IDC (Insulation Displacement Contact) termination type, which simplifies the connection process. This termination style ensures that wires can be connected without stripping insulation, enhancing installation speed and reliability.

    89116-0003 Applications

    89116-0003 Applications
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    The 89116-0003 connector finds extensive use across multiple industries due to its reliable performance and versatile design. Below are some key applications where this connector excels.

    Industrial Uses

    In industrial settings, the 89116-0003 connector plays a vital role in various automation systems. It serves as a reliable receptacle socket for ribbon cables, facilitating both signal and power transmission. This connector ensures robust mechanical and electrical performance under demanding conditions. Its design includes features such as feed-through capability and strain relief, which help maintain connection integrity and durability in control and automation equipment.

    Common industrial applications include:

    • Industrial Automation and Controls

    • Motors, Solenoids, Driver Boards/Modules

    • Networking Solutions

    • Power Supplies (External/Internal)

    • Relays

    • Switches

    • Transformers

    • Discrete Semiconductor Products

    • Filters

    • Sensors, Transducers

    • Test and Measurement

    • Circuit Protection

    • Line Protection, Distribution, Backups

    • Cable Assemblies

    • Tools

    The 89116-0003 connector's ability to support various functions makes it indispensable in these sectors.

    Consumer Electronics

    The 89116-0003 connector also finds significant applications in consumer electronics. Its compact size and efficient design allow for easy integration into devices such as computers, printers, and home appliances. The connector's reliable performance ensures stable connections, which is crucial for the functionality of electronic devices.

    In consumer electronics, the connector is commonly used in:

    • Personal Computers

    • Printers

    • Home Entertainment Systems

    • Smart Home Devices

    • Mobile Devices

    These applications benefit from the connector's ability to handle low-power requirements while maintaining high performance.

    Automotive Applications

    In the automotive industry, the 89116-0003 connector supports various functions, including power distribution and signal transmission. Its durability and resistance to environmental factors make it suitable for use in vehicles. The connector can withstand vibrations, temperature fluctuations, and moisture, ensuring reliable performance in automotive systems.

    Typical automotive applications include:

    • Engine Control Units (ECUs)

    • Infotainment Systems

    • Sensor Connections

    • Power Distribution Modules

    • Lighting Systems

    The 89116-0003 connector's versatility and reliability make it a preferred choice for automotive manufacturers.

    89116-0003 Compatibility

    Compatibility with Other Connectors

    The 89116-0003 connector is part of the 3M 891 series, which includes various connectors designed for similar applications. While there are no explicit mating connectors listed, the 89116-0101 connector is a related 16-position IDC socket within the same series. This similarity in specifications suggests that the two connectors may be compatible. Both connectors support 26-28 AWG ribbon cables and feature a 0.100" (2.54mm) pitch, making them suitable for similar applications in electronic systems.

    Integration in Systems

    The design of the 89116-0003 connector allows for seamless integration into complex electronic systems. It functions as a 16-position IDC ribbon cable receptacle with a free-hanging (in-line) mounting style. This feature makes it ideal for vertical mounting in various applications. The connector supports 26-28 AWG ribbon cables and includes essential features such as feed-through and strain relief. These features enhance cable management and maintain signal integrity, especially in demanding assemblies.

    The dual-row female socket contacts, spaced at 0.100" (2.54mm) pitch and plated with gold over phosphor bronze, ensure durable and low-resistance connections. This design allows for easy integration into modular, high-density interconnection systems commonly found in industrial, computing, and communication equipment. The compatibility with other connectors in the 891 series further supports flexible system design and maintenance. Thus, the 89116-0003 connector stands out as a reliable component for integrating complex electronic systems.

    Unique Features of the 89116-0003

    The 89116-0003 connector boasts several unique features that enhance its functionality and usability in various applications. These design innovations set it apart from other connectors in the market.

    Design Innovations

    The design of the 89116-0003 connector incorporates several key features that improve its performance and ease of use. The following table outlines these design specifications:

    Design Feature

    Specification

    Number of Positions

    16

    Number of Rows

    2

    Pitch

    0.100" (2.54 mm)

    Row Spacing

    0.100" (2.54 mm)

    Mounting Style

    Free Hanging (In-Line)

    Termination Style

    IDC (Insulation Displacement)

    Contact Type

    Female Socket

    Contact Finish

    Gold, 30μin (0.76μm) thickness

    Wire Gauge

    26-28 AWG

    Wire Type

    Ribbon Cable

    Features

    Feed Through, Strain Relief

    These design elements, particularly the IDC termination for ribbon cables and the feed-through capability, enhance the connector's reliability and flexibility.

    Performance Advantages

    The 89116-0003 connector offers several performance advantages that simplify installation and maintenance:

    • The Free Hanging (In-Line) mounting style allows easy handling and positioning during installation.

    • Feed Through and Strain Relief design features maintain secure connections and reduce mechanical stress, enhancing durability and ease of maintenance.

    • IDC (Insulation Displacement Contact) termination enables quick, reliable cable termination without wire stripping, speeding installation and reducing errors.

    • The 16 positions arranged in 2 rows with a 2.54 mm pitch provide a standardized, compact layout that simplifies mating and replacement.

    • Gold contact finish with 30μin thickness ensures reliable electrical contact and corrosion resistance, reducing maintenance frequency.

    • Compatibility with ribbon cable and 26-28 AWG wire gauge streamlines cable management and connector integration.

    These advantages make the 89116-0003 connector a preferred choice for engineers and technicians seeking reliable and efficient solutions in their electronic systems.

    The 89116-0003 connector stands out due to its robust specifications and versatile applications. Key specifications include a terminal pitch of 2.54 mm, 16 positions, and a current rating of 1.5 A. Its design features, such as IDC termination and gold-plated contacts, enhance reliability and performance.

    This connector finds applications in various fields, including industrial automation, consumer electronics, and automotive systems. Understanding these specifications allows engineers to select the right connector for their projects, ensuring reliable connections and optimal system performance.

    Specification

    Details

    Terminal Pitch

    2.54 mm (0.100")

    Number of Positions

    16

    Current Rating

    1.5 A

    Features

    Feed Through, Strain Relief

    By prioritizing these details, users can enhance the effectiveness of their electronic systems.

    FAQ

    What is the purpose of the 89116-0003 connector?

    The 89116-0003 connector connects various electronic components, ensuring reliable signal and power transmission in devices.

    What types of cables can the 89116-0003 connector use?

    This connector supports 26-28 AWG ribbon cables, making it suitable for low-power applications.

    How does the IDC termination work?

    IDC termination allows users to connect wires without stripping insulation. This method speeds up installation and reduces errors.

    What industries commonly use the 89116-0003 connector?

    Industries such as industrial automation, consumer electronics, and automotive applications frequently utilize this connector for its reliability.

    Can the 89116-0003 connector withstand harsh environments?

    Yes, the connector is designed to endure vibrations, temperature changes, and moisture, making it suitable for demanding applications.

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